- Material: All of the contact parts are made of SS316 stainless, the rest 304 stainless
- Size: 100-500 Liters
- Agitation: Scrape Agitation
- Power: 220V/60HZ/3 Phase UL certified motors included
- Motor Covers: Stainless
- Piping: Stainless Steel Piping, valves, and fittings included, when system is ordered
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100-500 Liter Tank Specifications: -
Piston Filler Specifications: Principal Features:- Standard with Airtac Piston.
- All piston filler made from S/S 304 grade stainless steel and aluminum conforms to GMP.
- Viscous Liquid Model with stainless steel product hopper
- Operated by foot pedal switcher or by automatic timer.
- With Anti-leaking system
- Product suction and dispensing speed adjustable.
- No-Tools for set-up and adjustment.
- Sanitary tri-clamp connections easy wash
- Quick release nozzle and feed pipe
- Small footprint for simple bench mounting
- Be able to be equipped with other automatic packaging machine
- Festo Piston
- Food and pharmaceutical S/S 316 grade stainless steel contact parts.
- For some viscous liquid, the mixing & heating hopper is option.
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Standard with electrical solenoid controls, we have as an option, a pneumatic solenoid valve that works without electrical, that is fully pneumatic driven.
- Air Consumption: 0.6CBM/H
- Air Supply Pressure: 0.4-0.6Mpa
- Operation Efficiency: 10-20 bottles per min (depends on product and container size)
- Filling Precision: ≦±1%
- Dimension & Weight: Variable, depending on the application
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The Stage II semi-automatic overflow filler is a logical next step for a medium size cold press juice facility. You can chose from 4, all the way up to 8 heads filling juice at one time. It is ideal for a fast-growing company to bottle their juices at an economical price. Model Specifications:- Simple Design
- 4 to 8 Liquid Filling Nozzles
- 316 Stainless Steel Contact Parts are Standard
- Heavy-duty 2 inch bore air cylinder with mechanical stroke adjustment
- 5.5 Gallon stainless steel overflow tank
- 4 ports hose 304 stainless steel feeding manifold
- Fill Glass, Tin, Plastic Containers
- All contact parts are stainless steel, sanitary, Teflon, Viton, Buna, and hoses per your requirements
- Calibrated guide for fast height changeovers
- Leveling of the machine by 16mm 304 stainless steel leveling screws
- 13 Gallons per minute diaphragm pump
- Height nozzles can be fully adjustable
- Container height adjustment from 1.5 to 12 inches high
- No change parts needed for various types of containers
- Air filter regulator and safety lockout valve included
- 10 cfm@80psi
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The Stage III automatic in-line overflow filler is for companies that are doing a larger production, wanting to cut labor costs and at a very economical price. It is ideal for a larger commissary or juice plant, as it can fill different varieties of bottles quickly. Model A-12 Specifications:- All Stainless Steel Frame
- Stainless Steel Conveyor, 12 Ft. or Longer with Adjustable Guide Rails
- Electronic/Pneumatic Timing and Counting System
- Drip Tray
- EZ Clean Manifold
- Handle From 1/2 Pint To One Gallon Containers
- Air Cylinders, Bottle Gates, Sensors & Timers Control All Movements
- Stainless Steel Centrifugal Pump
- Totally Enclosed Motor with Variable Speed Drives
- Solid State PLC Control with Color Touch Screen
- 316 Stainless Steel Contact Parts Are Standard
- Nema 4x Enclosures
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The Stage I Model TM Applicator enables the user to label all kinds of cylindrical objects by simply inserting the container and pressing a foot switch. Once the foot switch is activated the label is applied at over 4.5″ per second, most water bottles are labeled in less than 2 seconds! This allows the user to quickly remove the bottle and insert another to start the procedure again. Once a rhythm is established bottles are labeled VERY quickly. The Stage I can label products at speeds of 1200 Pieces an hour! Model TM Specifications:- DON’T BE FOOLED! Know you're getting the REAL DEAL with Bottle-Matic, we designed the machine from the ground up! (Not imported, or knock-off)
- SATISFACTION GUARANTEED. If we cannot make you happy within 21 days, send it back.
- Label objects from .5″ to 10″ diameter. From a Test Tube to a 1.5 gallon bottle.
- ACCURATE: Holds 1/64th” side-side accuracy on most containers.
- Label cylinders to 15″ length (or longer if the item has a neck).
- Able to handle most tapered containers by simply adjusting the idle roller position.
- Labels over 1000 pcs per hour with average dexterity. (More if you have a fast employee).
- Side frames: Laser-Cut from the drawing quality steel then formed, countersunk, de burred, and inspected one at a time at our facility.
- Dispensing Tables: formed out of 6061-T6 Aluminum. The peel edge is hand milled to spec within .001″ using a special hand-made cutting tool to get that perfect peeling edge needed to dispense labels without tearing the backing paper (35 years of perfecting the peeling action).
- Dispensing tables are POLISHED with ultra-fine polishing compound so paper flows freely around the plate.
- Stage I uses DUAL AC shaded pole gear motors, made in the USA, to our specifications (no cheap DC motors here).
- While others copy our technology and designs, we continue to be in the forefront bottle label applicator design.
- Costs are a fraction of similar machines of the same build quality.
- Micro-Switch activated, will work on all kinds of labels.
- We are able to do any modifications necessary for those hard to label containers, but labels most containers without modification.
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Portable design The Stage II can be moved easily, so you can set up exactly where you’d like. It can be positioned on a tabletop or bench, or moved in-line for automatic or semi-automatic applications – a convenience not found with heavier, more elaborate labeling machines. Simple to use With our advanced sensors, the Stage II delivers optimal efficiency. Hand wheels provide simple adjustments, enable quick set-up and easy changeover. Easy to maintain In strict compliance with Good Manufacturing Practices (GMP) standards the Stage II is made of 304 stainless steel and anodized aluminum, and carefully treated to guard against the effects of harsher environments. Additionally, its simplistic design enables quick fixes and easy adjustments. Given this durability and easy maintenance, the Stage II affords you a solid choice in labeling machine longevity. Flexibility- The Stage II’s standard one-button teach product and label sensors can be effortlessly adjusted for various labeling applications. And, with the manual position setting, your labels are placed accurately on the product, each and every time.
- It’s easy to upgrade the Stage II to activate hot-foil printer controls. This integrated feature simplifies label customization and allows the hot-foil printer to work in sync with the labeler to ensure accurate code placement.
- Thanks to the user-friendly operating interface, changing to different labeling applications for various product sizes and types can be done simply and quickly.
- The Stage II’s stepper motor essentially counts the “steps” necessary to reach the next label, ensuring fast, accurate label delivery.
- The Stage II’s controls are fully synchronized, ensuring that all components run at the same speed.
- A production preset function means the machine automatically stops once the predetermined quantity of products has been labeled.
- The label count feature lets you precisely track progress at any point during the production run.
- The container/production run counter lets you see the exact production number for the day.
- The Stage II features a battery-free microprocessor control system that maintains default settings and memory even after the machine sits idle for a long period of time. Up to five settings can be stored for future use, so you don’t have to waste time re-entering the necessary information.
- The Stage II can be easily and conveniently moved to other production areas, allowing for changes in production or products.
- The Stage II is easy to work on and to adjust, putting everything you need at your fingertips with the removal of just a few screws.
- The Stage II is made of 304 stainless steel and anodized aluminum. This extremely durable metal is specially treated to guard against rusting and other effects from harsher environments.
- The Stage II is manufactured in compliance with Good Manufacturing Practices (GMP) standards and meet the strict ISO 9001 quality control procedures. So, you can have confidence undergoing required quarterly inspections from industry compliance auditors.
Label Type- Wrap Around
- Maximum Dispensing Speed : 52.5’/minute, (16m/minute), 60 cont/minute
- Maximum Conveyor Speed : 32.8’/minute, (10m/minute), 60 cont/minute
- Dimensions L-W-H : 43.3” x 34.3” x 20” (1100mm x 870mm x 508mm)
- Maximum Label Size : 4.75” x 11.8” (120mm x 300mm)
- Maximum Container Width : 6.3” (152.4mm)
- Conveyor Width : 6” (152.4mm)
- Spool Diameter : 10” (254mm)
- Inner Core : 3” (76mm)
- Voltage : 110/220 VAC 50/60 HZ 1 Phase
- Power in KW : .460
- Drive : 2 Phase Stepper Motor
- Net Weight : Approx 165 lbs (75 kgs)
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The Stage III is designed to apply pressure-sensitive labels to round or square bottles. And with just a tap of its one-touch screen, you can easily adjust the settings to apply labels to one side of flat-surfaced containers. The machine’s speed adjusts according to your container’s surface, as well. Model PL-501 Specifications: Simple to use Machine adjustments and changeovers are quick and simple, thanks to the Stage III’s easy-to-operate features. The built-in operating instructions, memory preset and troubleshooting guide offered on the operator interface make it easy to use the Stage III. Hand wheels provide for simple adjustments, enable quick set-up and easy changeover. Easy to maintain The Stage III is made of 304 stainless steel and anodized aluminum and carefully treated to guard against the effects of harsher environments. This durability translates into a solid choice for labeling machine longevity. In strict compliance with Good Manufacturing Practices (GMP) standards, the Stage III is dependable, reliable and easy to maintain.Flexibility- With the Stage III, labeling for a diverse range of container sizes is fast and easy. The standard one-touch screen and label sensors make it simple to adjust for various labeling applications. And, with the manual position setting, your labels are placed accurately on the product, each and every time.
- Future upgrades are simple. Thanks to the Stage III’s thermal or hot foil printer controls, you can easily incorporate a printer if the label customization you can turn on or off.
- The auto label-set feature confirms label sensitivity by detecting the separation between each label. With one push of a button, labeling is set up – and positioned correctly.
- The missing label-detect feature locates missing labels on the roll stock, and instantly shuts off the machine if one is found. This preventative feature ensures each product is labeled appropriately.
- The Stage III’s controls are fully synchronized, ensuring that all components run at the same speed.
- By essentially counting the “steps” necessary to reach the next label, the Stage III’s stepper motors ensure fast, accurate label delivery.
- A production preset function means the machine automatically stops once the predetermined quantity of products has been labeled.
- The label count feature lets you precisely track progress at any point during the production run.
- The container/production run counter lets you see the exact production number for the day.
- The Stage III features a touchscreen control system with job memory. So, even after the machine sits idle for long periods, you benefit from a battery-free microprocessor control system that stores default settings. Up to 30 settings can be stored for future use, so you don’t have to waste time re-entering the necessary information.
- The Stage III can be easily and conveniently moved to other production areas, allowing for changes in production or products.
- The height of the machine’s conveyor is adjustable, affording you exceptional convenience and flexibility.
- The Stage III labeler is made of 304 stainless steel and anodized aluminum. This extremely durable metal is specially treated to guard against rusting and other effects from harsher environments.
Label Types- Wrap Around, One Side Apply Optional
- Maximum Dispensing Speed : 131.2’/min (40m/min)
- Maximum Conveyor Speed : 72.2’/min (22m/min) *optional customization
- Dimensions L-W-H : 79” x 40” x 41” (2006mm x 1016mm x 1041mm)
- Maximum Label Size : 6” x 11.8” (152mm x 300mm)
- Maximum Container Width : 4” (101mm) *6” (152mm) Optional
- Conveyor Width : 3.25” (82.55mm)
- Conveyor Height : 31.75-47.75” (806-1213mm)
- Spool Diameter : 14” (356mm)
- Inner Core : 3” (76mm)
- Voltage : 110/220 VAC 50/60 HZ 1 Phase
- Power in KW : .700
- Drive : Stepper Motor
- Approx 330 lbs (150 kgs)
- Delta Color Touch Screen
